Plug Valve Soft Kit 2" * 1" Sour Services

Plug Valve Soft Kit  2" x 1" (Sour Service)

For operations where the presence of hydrogen sulfide (H2S) is a constant threat to equipment integrity and safety, the Plug Valve Soft Kit 2" x 1" (Sour Service) is an indispensable asset. This specialized maintenance kit provides all critical, NACE-compliant sealing components, meticulously engineered to resist H2S-induced degradation and maintain uncompromising sealing performance in hazardous environments. Ensure regulatory compliance, maximize operational safety, and extend the service life of your high-pressure plug valves in the most corrosive sour service applications.

Key Features

• NACE MR0175 / ISO 15156 Compliant: All elastomer and soft sealing components are rigorously selected, tested, and certified to meet the strict requirements for materials in H2S-containing environments, preventing sulfide stress cracking (SSC) and embrittlement.
• H2S-Resistant Elastomers: Features specialized high-performance elastomers and non-metallic materials proven to resist chemical attack, swelling, and degradation from H2S, sour gas, and related corrosive agents.
• Critical Leak Prevention: Ensures superior sealing integrity under high pressure, effectively preventing the escape of dangerous and costly H2S-laden fluids, safeguarding personnel and the environment.
• Enhanced Safety & Reliability: By maintaining precise and reliable seals, this kit directly contributes to a safer operating environment and prevents unexpected failures in hazardous sour service conditions.
• Precision Engineered Fit: Each soft component is manufactured to exact specifications, guaranteeing seamless compatibility and optimal sealing performance within standard 2-inch plug valves used in sour service.
• Cost-Effective Compliance & Maintenance: Facilitates proactive and compliant maintenance, allowing for efficient refurbishment of expensive sour service valves and reducing the need for costly replacements or extensive downtime.

Specifications & Technical Details

• Nominal Size: 2 inches (designed for 1" nominal bore plug valves in sour service).
• Components Included: Typically comprises:
  
  • NACE-Compliant Sealing Rings: (e.g., body seals, insert seals)
  • NACE-Compliant O-Rings: (various sizes for internal sealing points)
  • NACE-Compliant Stem Packing/Seals
  • NACE-Compliant Gaskets (if applicable)
  • Specialized Lubricant/Sealant: Formulated for compatibility with sour service materials and conditions.
• Material Composition: Utilizes high-grade, NACE-certified elastomers such as specific formulations of HNBR (Hydrogenated Nitrile Butadiene Rubber), FKM (Fluor elastomer/Viton®), FFKM (Perfluoro elastomer), and specialized PTFE-based composites. All materials are selected for their verified resistance to H2S, hydrocarbons, and temperature variations prevalent in sour oilfield applications, adhering strictly to NACE material requirements.
• Pressure & Temperature Compatibility: Designed to maintain sealing performance across the demanding pressure and temperature ranges encountered in sour oil and gas operations, in full accordance with NACE MR0175 guidelines for H2S service.
• Function: Restores and maintains the primary sealing integrity of the valve, reduces operating torque, and ensures safe, reliable fluid control in H2S environments.

Application

The Plug Valve Soft Kit  2" x 1"  (Sour Service) is an indispensable resource for routine maintenance, preventative repair, and field servicing of high-pressure plug valves exposed to hydrogen sulfide (H2S), ensuring continuous, compliant, and safe operation in:

• Sour Gas Wells: For critical wellhead, choke, and manifold systems handling H2S-rich natural gas.
• Sour Oil Production Facilities: Essential for controlling crude oil containing H2S, from the wellhead to processing.
• H2S Injection Systems: Maintaining integrity in enhanced oil recovery (EOR) and acid gas injection applications.
• Produced Water Handling: Where H2S may be present in water separation, treatment, and disposal.
• Pipeline & Processing Infrastructure: Ensuring the integrity of flow lines and equipment transporting or processing sour fluids, where safety and NACE compliance are paramount.

Trust in the integrity and compliance of your high-pressure sour service equipment. This Plug Valve Soft Kit 2" x 1" (Sour Service) is proudly supplied by Blaze Sales and Service.

For expert advice or to secure your specialized maintenance kits, call us at +1 405 666 5011 or email seo@blazess.com.