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3" x 2" 10-Valve Trash Catcher Manifold

3" x 2" 10-Valve Trash Catcher Manifold

Regular price $40,295.00
Regular price Sale price $40,295.00
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3" x 2" 10-Valve Trash Catcher Manifold

The 3" x 2" 10-Valve Trash Catcher Manifold is a sophisticated, high-pressure flow control and filtration system specifically engineered for the most demanding oilfield applications. This robust manifold integrates a powerful trash catcher mechanism designed to efficiently remove sand, scale, proppant, and other detrimental debris from the well stream, thereby safeguarding sensitive downstream equipment such as pumps, meters, and chokes. Featuring a comprehensive configuration of ten high-pressure valves, it offers unparalleled versatility for precise flow path selection, isolation, diversion, and pressure management. Its dual 3-inch and 2-inch nominal pipe sizes provide crucial flexibility for main flow lines, bypass operations, or specific stages within a compact and durable unit. Supplied by Blaze Sales and Service, this manifold is the definitive solution for preventing costly damage from foreign objects, extending equipment lifespan, and maintaining precise command over your critical well operations in high-pressure environments.

CONSTRUCTION:

  • 3" Inlet and 2" Outlet, 10 Valve Trash Catcher Manifold.
  • Length of Blast Joint varies as per their compatibility and usage.
  • It is a Dual manifold type.
  • Approximate weight is 1766 kg.
ITEM NO. DESCRIPTION QUANTITY
1 TRASH CATCHER 3" X 2" 2
2 TEE 3" FXFXM 2
3 BLIND MALE 3" FIG. 1502 2
4 PLUG VALVE 3" FIG. 1502 4
5 CROSS 3" FXMXMXM 1
6 CROSSOVER 3" X 2" 1
7 PLUG VALVE 2" FIG. 1502 6
8 BLAST JOINT 2" FIG. 1502 1
9 CROSS 2" FXFXFXM 1
10 BLAST JOINT 2" FIG. 1502 2

Features:

  • Integrated Trash Catcher System: A robust, easily accessible filtration mechanism is incorporated directly into the manifold, effectively capturing sand, scale, drilling debris, and other foreign particles before they can damage sensitive pumps, meters, chokes, and other downstream equipment.
  • Comprehensive 10-Valve Configuration: Equipped with ten high-pressure valves, this manifold offers unparalleled versatility in flow path selection, isolation, diversion, and pressure management, allowing for precise control over complex well operations.
  • Dual-Size Versatility (3" x 2"): Designed with both 3-inch and 2-inch nominal pipe sizes, providing flexibility for main flow lines, bypass lines, sampling points, or specific pressure reduction stages within a single compact unit.
  • High-Pressure Performance: Constructed to withstand extreme pressures common in oilfield applications, ensuring reliable and safe operation under the most demanding conditions.
  • Heavy-Duty Forged Construction: Manufactured from premium, high-strength alloy steel, the manifold body is forged for superior structural integrity and resilience against erosion, corrosion, and fatigue, guaranteeing long-term durability.
  • Enhanced Equipment Lifespan: By effectively removing damaging particulates, the trash catcher significantly extends the operational life of expensive downstream components, reducing maintenance frequency and replacement costs.
  • Optimized Flow Dynamics: Internally engineered to minimize turbulence and pressure drops while maximizing debris capture efficiency, promoting smooth fluid handling.
  • Simplified Maintenance: The trash catcher component is designed for quick and easy access for cleaning and inspection, minimizing downtime and simplifying routine maintenance procedures.
  • API Compliant: Manufactured in accordance with relevant API standards (e.g., API 6A, API 16C) to ensure interchangeability, safety, and performance.

Specifications and Technical Details:

Parameter Detail
Nominal Sizes 3 inches (main line) x 2 inches (auxiliary line/bypass)
Pressure Rating Suitable for working pressures up to 10,000 PSI CWP (Cold Working Pressure) or higher (confirm exact CWP at time of order)
Number of Valves 10
Trash Catcher Type Internal screen or basket filter with removable access port (specific mesh sizes available)
End Connections Typically FIG. 1502 hammer unions; other options like API 6A flanges available upon request
Material High-strength alloy steel (commonly AISI 4130 or equivalent), heat-treated
Sour Service (Optional) NACE MR0175/ISO 15156 compliant options available
Operating Temp. Range Standard: -20°F to +250°F (-29°C to +121°C); extended ranges available
Hydrostatic Test Press. 1.5 times the Cold Working Pressure (e.g., 15,000 PSI for 10,000 PSI CWP)
Working Medium Crude oil, natural gas, drilling fluids, completion fluids, water, well effluents
Design Standards Conforms to API 6A, API 16C, and other industry best practices

Application:

The 3" x 2" 10-Valve Trash Catcher Manifold is an indispensable asset for various high-pressure oilfield operations where flow integrity and equipment protection are paramount:

  • Well Testing and Flowback Operations: Essential for capturing sand, proppant, and other solids during initial well production and clean-up, preventing damage to testing equipment.
  • Production Manifolds: Acting as a primary line of defense to protect downstream separators, treaters, meters, and pipelines from erosive and damaging particulates.
  • Pumping and Injection Skids: Shielding high-pressure pumps and injection nozzles from debris that could cause blockages or premature wear.
  • Drilling Fluid Systems: Maintaining the cleanliness of drilling mud and circulating fluids, protecting mud pumps and other drilling equipment.
  • Frac and Completion Operations: Filtering fluids to prevent foreign materials from entering the wellbore or damaging surface equipment during stimulation.
  • Any application requiring the protection of sensitive high-pressure equipment from entrained solids and foreign objects.

For robust, reliable, and protective high-pressure oilfield equipment solutions, choose Blaze Sales and Service.

Contact: Call +1 405 666 5011

E-mail at seo@blazess.com

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