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3" * 3" 9, VALVE CATCHER MANIFOLD
3" * 3" 9, VALVE CATCHER MANIFOLD
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3" * 3" 9, VALVE CATCHER MANIFOLD
The 3" x 3" 9-Valve Catcher Manifold is an essential, high-pressure flow control and debris management system, meticulously engineered for the rigorous demands of the oilfield industry. This robust manifold integrates a highly effective catcher mechanism designed to capture and contain harmful particulates such as sand, scale, proppant, and other foreign materials, thereby safeguarding critical downstream equipment like pumps, meters, and chokes from damage and wear. Configured with nine high-pressure valves, it provides comprehensive control for precise flow path selection, isolation, and diversion within the well stream. The symmetrical 3-inch inlet and outlet connections ensure seamless integration into standard high-volume flow lines, making it an indispensable asset for maintaining operational integrity and extending the lifespan of valuable assets. Supplied by Blaze Sales and Service, this manifold is the definitive solution for reliable debris mitigation and superior flow command in high-pressure environments.
CONSTRUCTION:
- 3" Inlet and 3" Outlet, 9 Valve Trash Catcher Manifold.
- Length of Blast Joint varies as per their compatibility and usage.
- It is a Single manifold type.
- Approximate weight is 1710kg.
| ITEM NO. | DESCRIPTION | QUANTITY |
|---|---|---|
| 1 | TRASH CATCHER 3" X 3" | 2 |
| 2 | TEE 3" FXFXM | 2 |
| 3 | BLIND MALE 3" FIG. 1502 | 2 |
| 4 | PLUG VALVE 3" FIG. 1502 | 9 |
| 5 | CROSS 3" FXMXMXM | 1 |
| 6 | BLAST JOINT 3" FIG. 1502 | 1 |
| 7 | CROSS 3" MXFXFXF | 1 |
| 8 | BLAST JOINT 3" FIG. 1502 | 2 |
| 9 | BLAST JOINT 3" FIG. 1502 | 2 |
Features:
- Integrated Catcher System: Features a robust, easily accessible filtration component engineered to effectively intercept and retain sand, scale, drilling debris, and other foreign particles, preventing them from damaging sensitive downstream equipment.
- Nine-Valve Configuration: Equipped with nine high-pressure valves, offering extensive capabilities for flow path selection, isolation, and controlled diversion, enhancing operational flexibility and safety.
- Symmetrical 3" x 3" Design: Uniform 3-inch inlet and outlet connections simplify pipeline integration and are ideal for high-volume main flow lines where consistent sizing is critical.
- High-Pressure Performance: Constructed to endure the extreme pressures inherent in oilfield operations, ensuring dependable and safe functionality under the most challenging conditions.
- Heavy-Duty Forged Construction: Manufactured from premium, high-strength alloy steel, the manifold body is forged for superior structural integrity and exceptional resistance to erosion, corrosion, and fatigue, guaranteeing long-term durability.
- Enhanced Equipment Lifespan: By effectively removing damaging particulates, the integrated catcher significantly extends the operational life of expensive downstream components, leading to reduced maintenance frequency and lower replacement costs.
- Optimized Flow Dynamics: Internally engineered to minimize turbulence and pressure drops while maximizing debris capture efficiency, promoting efficient and smooth fluid handling.
- Simplified Maintenance: The catcher component is designed for quick and straightforward access for cleaning and inspection, minimizing downtime and streamlining routine maintenance procedures.
- API Compliant: Manufactured in accordance with relevant API standards (e.g., API 6A, API 16C) to ensure interchangeability, safety, and performance within the oil and gas industry.
Specifications and Technical Details:
| Parameter | Detail |
|---|---|
| Nominal Sizes | 3 inches Inlet x 3 inches Outlet |
| Pressure Rating | Suitable for working pressures up to 10,000 PSI CWP (Cold Working Pressure) or higher (confirm exact CWP at time of order) |
| Number of Valves | 9 |
| Catcher Type | Internal screen or basket filter with removable access port (specific mesh sizes available) |
| End Connections | Typically FIG. 1502 hammer unions; other options like API 6A flanges available upon request |
| Material | High-strength alloy steel (commonly AISI 4130 or equivalent), heat-treated |
| Sour Service (Optional) | NACE MR0175/ISO 15156 compliant options available |
| Operating Temp. Range | Standard: -20°F to +250°F (-29°C to +121°C); extended ranges available |
| Hydrostatic Test Press. | 1.5 times the Cold Working Pressure (e.g., 15,000 PSI for 10,000 PSI CWP) |
| Working Medium | Crude oil, natural gas, drilling fluids, completion fluids, water, well effluents |
| Design Standards | Conforms to API 6A, API 16C, and other industry best practices |
Application:
The 3" x 3" 9-Valve Catcher Manifold is an indispensable asset for various high-pressure oilfield operations where uninterrupted flow and comprehensive equipment protection are paramount:
- Well Testing and Flowback Operations: Crucial for filtering out sand, proppant, and other solids during initial well production and clean-up, preventing damage to sensitive testing and processing equipment.
- Production Manifolds: Serving as a primary line of defense to protect downstream separators, treaters, meters, and pipelines from erosive and damaging particulates.
- Pumping and Injection Skids: Shielding high-pressure pumps, injection nozzles, and chemical delivery systems from debris that could cause blockages or premature wear.
- Drilling Fluid Systems: Maintaining the cleanliness and integrity of drilling mud and circulating fluids, protecting mud pumps and other drilling equipment.
- Frac and Completion Operations: Filtering fluids to prevent foreign materials from entering the wellbore or damaging surface equipment during stimulation.
- Any high-pressure fluid handling application requiring effective debris removal and precise flow control.
For robust, reliable, and protective high-pressure oilfield equipment solutions, choose Blaze Sales and Service.
Contact: Call +1 405 666 5011
E-mail at seo@blazess.com
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