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3"*2", 5 VALVE TRASH CATCHER MANIFOLD
3"*2", 5 VALVE TRASH CATCHER MANIFOLD
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3"*2", 5 VALVE TRASH CATCHER MANIFOLD
The 3" x 2" 5-Valve Trash Catcher Manifold is a compact yet robust high-pressure flow control and filtration solution specifically designed for dynamic oilfield applications. This essential manifold integrates an effective trash catcher mechanism, adept at intercepting and removing damaging particulates such as sand, scale, and other foreign objects from the well stream. By doing so, it provides crucial protection for sensitive downstream equipment like pumps, meters, and chokes, mitigating wear and preventing costly failures. Equipped with five high-pressure valves, this unit offers fundamental control for managing fluid pathways, facilitating isolation, and directing flow where needed. Its distinct 3-inch and 2-inch nominal pipe sizes provide flexibility for specific flowline requirements, allowing for efficient integration into various high-pressure systems. Supplied by Blaze Sales and Service, this manifold is an indispensable component for maintaining operational integrity and extending the service life of valuable assets in challenging high-pressure environments.
CONSTRUCTION:
- 3" Inlet and 2" Outlet, 5 Valve Trash Catcher Manifold.
- Length of Blast Joint varies as per their compatibility and usage.
- It is a Dual manifold type.
- Approximate weight is 808kg.
| ITEM NO. | DESCRIPTION | QUANTITY |
|---|---|---|
| 1 | TRASH CATCHER 3"X 2" | 2 |
| 2 | TEE 3" FXFXM | 2 |
| 3 | BLIND MALE 3" FIG. 1502 | 2 |
| 4 | PLUG VALVE 3" FIG. 1502 | 2 |
| 5 | CROSS 3" FXMXMXM | 1 |
| 6 | CROSSOVER 3" X 2" | 1 |
| 7 | BLAST JOINT 2" FIG. 1502 | 1 |
| 8 | CROSS 2" FXFXFXM | 1 |
| 9 | PLUG VALVE 2" FIG.1502 | 3 |
| 10 | BLAST JOINT 2" FIG. 1502 | 2 |
Features:
- Integrated Trash Catcher System: Incorporates a robust, easily accessible filtration component designed to effectively capture and retain sand, scale, drilling debris, and other foreign particles, safeguarding downstream equipment.
- Essential 5-Valve Control: Equipped with five high-pressure valves, providing fundamental capabilities for flow path selection, isolation, and controlled diversion, crucial for core operational management.
- Versatile 3" x 2" Design: Features both 3-inch and 2-inch nominal pipe sizes, offering flexibility for main flow lines, bypass operations, or specific process requirements within a compact manifold footprint.
- High-Pressure Reliability: Constructed to withstand the severe pressures common in oilfield operations, ensuring dependable and safe functionality under demanding conditions.
- Durable Forged Construction: Manufactured from premium, high-strength alloy steel, the manifold body is forged for superior structural integrity and excellent resistance to erosion, corrosion, and fatigue, ensuring long-term durability.
- Equipment Lifespan Extension: By actively removing harmful particulates, the integrated trash catcher significantly prolongs the operational life of expensive downstream components, reducing maintenance needs and replacement costs.
- Optimized Flow Dynamics: Engineered internally to minimize turbulence and pressure drops while maximizing debris capture efficiency, promoting smooth and efficient fluid handling.
- Simplified Maintenance Access: The trash catcher component is designed for quick and straightforward access for cleaning and inspection, minimizing downtime during routine servicing.
- API Compliant: Manufactured in accordance with relevant API standards (e.g., API 6A, API 16C) to ensure interchangeability, safety, and consistent performance within the oil and gas industry.
Specifications and Technical Details:
| Parameter | Detail |
|---|---|
| Nominal Sizes | 3 inches (Inlet/Main) x 2 inches (Outlet/Bypass) |
| Pressure Rating | Suitable for working pressures up to 10,000 PSI CWP (Cold Working Pressure) or higher (confirm exact CWP at time of order) |
| Number of Valves | 5 |
| Trash Catcher Type | Internal screen or basket filter with removable access port (specific mesh sizes available) |
| End Connections | Typically FIG. 1502 hammer unions; other options like API 6A flanges available upon request |
| Material | High-strength alloy steel (commonly AISI 4130 or equivalent), heat-treated |
| Sour Service (Optional) | NACE MR0175/ISO 15156 compliant options available |
| Operating Temp. Range | Standard: -20°F to +250°F (-29°C to +121°C); extended ranges available |
| Hydrostatic Test Press. | 1.5 times the Cold Working Pressure (e.g., 15,000 PSI for 10,000 PSI CWP) |
| Working Medium | Crude oil, natural gas, drilling fluids, completion fluids, water, well effluents |
| Design Standards | Conforms to API 6A, API 16C, and other industry best practices |
Application:
The 3" x 2" 5-Valve Trash Catcher Manifold is an invaluable asset for various high-pressure oilfield operations where controlled flow and effective equipment protection are critical:
- Well Testing and Flowback Operations: Essential for filtering out sand, proppant, and other solids during initial well production and clean-up, preventing damage to sensitive testing and processing equipment.
- Production Skids and Manifolds: Acting as a primary line of defense to protect downstream separators, treaters, meters, and pipelines from erosive and damaging particulates in a more compact setup.
- Pumping and Injection Systems: Shielding high-pressure pumps and injection nozzles from debris that could cause blockages or premature wear, particularly in smaller volume or bypass lines.
- Fluid Transfer and Diversion: Facilitating safe and controlled transfer or diversion of high-pressure fluids while ensuring cleanliness.
- Any high-pressure fluid handling application requiring effective debris removal with fundamental flow control capabilities.
For robust, reliable, and protective high-pressure oilfield equipment solutions, choose Blaze Sales and Service.
Contact: Call +1 405 666 5011
E-mail : seo@blazess.com
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